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Qianhang Battery Upgrades Smart Manufacturing Base To Boost Industrial LiFePO4 Production for Global Logistics

Views: 0     Author: Site Editor     Publish Time: 2026-09-15      Origin: Site

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Smart Factory for Forklift Battery Manufacuring

Anhui Qianhang New Energy Technology Co., Ltd. has completed a comprehensive smart manufacturing upgrade to its industrial lithium battery production base. Covering cell sorting, BMS integration, module assembly, high-voltage pack integration, and end-of-line testing, the upgraded facility integrates advanced automation, robotic precision, and digital quality control. The transition reduces order delivery lead times by approximately 30% while strengthening capacity for global heavy-duty forklift and industrial equipment electrification.

Qianhang Battery has fully transitioned its primary manufacturing line from traditional manual assembly to a digitally managed, automated system. Designed specifically for high-capacity and high-voltage industrial battery systems (spanning standard 24V/48V/80V setups up to specialized 320V heavy-duty power packs), the upgraded factory establishes standardized, high-precision manufacturing across all production stages.

Automated & Precision-Driven Production

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The smart production line incorporates multi-axis robotic handling and high-precision laser welding technology to replace manual connection processes. Laser welding ensures lower internal resistance and superior structural integrity, critical for battery packs subjected to intense vibration in heavy industrial environments like material handling, port operations, and crane lifting. Automated material handling between stations reduces physical contact, significantly mitigating safety risks and human-induced variations.

End-to-End Integrated Manufacturing

Production flows seamlessly through a single, continuous system:

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  • Cell Sorting & Matching: Automated capacity and internal resistance grading ensure precise cell consistency within each module.

  • Module & BMS Assembly: Standardized wiring and dynamic Smart BMS (Supporting CANbus/RS485 communication) configuration are executed under precise parameter controls.

  • Pack Integration & Safety Testing: Assembled modules enter heavy-duty pack housing, followed by automated insulation testing, high-current discharge testing, and real-time communication handshake verification.

Rigorous Quality Control and Traceability

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Quality assurance is enforced through real-time machine vision inspection systems. Every weld joint, wire harness connection, and enclosure seal is automatically scanned and verified before advancing to the next station. Furthermore, every battery pack receives a unique digital identity, creating a complete traceability record from individual cell batch data to final factory testing results. This provides global B2B clients and OEMs with full auditability and streamlined after-sales support.

Shorter Lead Times for Global Distribution

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By removing departmental handoff delays and automating assembly bottlenecks, Qianhang Battery has reduced overall manufacturing delivery time by nearly 30%. The increased output and consistent quality allow Qianhang to respond rapidly to large-volume orders from overseas equipment distributors, fleet management firms, and engineering project contractors without compromising lead times.

Empowering Global Industrial Electrification

The upgraded manufacturing base directly supports Qianhang Battery’s global market expansion. Engineered to meet international compliance standards (including UN3480/DG transport compliance), Qianhang’s LiFePO4 battery systems provide reliable, fast-charging, and zero-maintenance power solutions for forklifts, warehouse tractors, and heavy industrial machinery worldwide.

This facility upgrade marks a pivotal step in Qianhang Battery's evolution from a lithium pack manufacturer to a premium global supplier of engineered industrial power solutions.

For detailed technical specifications or custom OEM/ODM industrial battery inquiries, please visit the Qianhang Battery product center or contact our sales engineering team directly.

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